Effects of the insert molding
There are following effects or superior utility in the insert molding or molding of plastic-metal composite parts.
- Combination of plastic characteristics( Easy to fabricate,Less expensive to make complicated shape, Self lubrication, Light in weight, Colourfull, Rustfree and Insulation) and metal characteristic ( High strength, High rigidity and Good conductivity) multiply the function and performance of the combined parts.
- The value of the molded parts are added by insert-molding.
For example: Hard parts are inserted to mold by elastomer or rubber on it to improve the touch-feeling. Sink mark on the thick parts is eliminated by insert- molding to improve the appearance.
- The productivity of assembling the product is improved by using combined parts. Insert-molding is used as pre-assembling process before final assembly.
For example, it is difficult to handle and put a elastic gasket in place in assembly because it is flexible and deforming. On the other hand it is easy to form a elastic gasket in place by injection molding.
This process is called MIPG (Molded-in placed gasket) which is a typical pre-assembly.
- Stock control in a assembly line is easy by decreasing the number of parts. In some cases the part is made by insert molding in a assembly line, in which the stability, consistency and re-producibility of molding process is naturally required.
- More compact,intricate and precision parts can be made by insert molding, in comparison with post-pressed assembling.
- More reliable parts can be made by insert molding, because the fastening of plastic and metal is secured and positioning of metal part on plastic part is secured.
- Limitation of insert molding
- In some cases, accuracy of dimension of the insert-molded parts is not good than the solid parts, because of;variation of inserted metal parts, spring back of the inserted metal parts, clearance between the mold inserting recess and the metal part, dis-location of inserted parts by the material flow in the mold.
- In some cases, molding cycle time becomes longer. In the case trade-off between longer time of insert molding and shorter time of assembly should be considered.
- Additional equipments (parts orientation, escapement and feeder) are needed for automatic operation.
Anyway there are many advantages and a few disadvantages in insert molding.
Consider the trade-off of them.
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